Acrylic Panel is a popular material used for several purposes- encompassing different industries across the globe. It is a transparent material that comes in a variety of colors, thicknesses, and sizes which are also 50 times stronger than glass. Unlike glass, it does not easily crack into tiny little pieces that can harm anyone in its way, which is why it has become the alternative material used for signages, partitions, barriers, menu boards, basketball boards, etc. Since it is best used for customized and DIY applications, it is only right to utilize its features and ensure the right application. The good thing is, acrylic is a material that’s easy to modify and work with, either with cutting, gluing, or drilling. The only concern is how to do so precisely and seamlessly. We’re here to help you how.
Cutting Acrylic with Different Materials
There are several ways to cut acrylic sheets, including tools that you can find in your toolshed and tools that are commonly used by manufacturing companies and specialized businesses. Choosing the right material to cut acrylic starts with assessing the sheet’s thickness. Depending on the tool you choose, the process can be easier and smoother. Before cutting the acrylic sheets, prepare the materials beforehand. Secure the sheet tightly into your designated table or workbench using clamps or weights. This will keep the material from moving and possible warping of material. Mark the sheet with a marker or pen and a ruler to measure the desired size accurately. Depending on the cutting tool you will use, do the following next steps:
1. Cutting Acrylic using a Scoring Knife
The scoring knife is the most accessible technique that can be used when the sheet is thin and the requirement is a simple straight line. Otherwise, it may be more challenging to do so, and the result may be jagged and uneven. To score, firstly ensure that the sheet is supported underneath and that you apply the right pressure for a smooth cut. Afterwards, carefully snap the overhang along the line.
2. Cutting Acrylic using a Table Saw
For thicker sheets, the table saw is better used. Like a scoring knife, it is best used for straight and simple patterns. Precaution and safety is necessary when dealing with this technique, so wear long sleeves and full face protection in case hot plastic shoots toward you. Properly support the acrylic to prevent sagging or breaking.
3. Cutting Acrylic using Laser Cutting Machine
The laser cutting machine is best used for shapes and designs that require intricate detailing. The process involves the use of a laser cutter beam that penetrates the material through burning, melting, and vaporizing the edges. The design is first inputted to the software program before “printing” it on the sheet. The laser machine allows adjustments on its speed, power, focus, and laser alignment to ensure further precision and customization of any sheet. Once the design is loaded and ready, the laser begins to follow the pattern that was initialized. This process, although easier and safer, can have a higher upfront and electricity cost and will require the assistance of a more experienced operator. Therefore, these machines are commonly found in local suppliers that customize acrylic.
Finishing Touches
Cutting acrylic can produce rough, uneven edges that require minimal fixing using a fine grit sandpaper. This crucial process, commonly referred to as sanding and polishing, is necessary to ensure a smoother and more aesthetic outcome. Lightly sand the edges of the sheet, preventing contact at the surface, since acrylic can be easily scratched with a rough material. Once done, gently wipe the excess dirt to clean.
Working with acrylic sheets is fun and easy, even for a DIY enthusiast or a skilled professional. However, the outcome of the project will still depend on the workmanship of the material, and for this, proper knowledge is necessary. Working with acrylic is quick and hassle-free, especially if you have a trusted local supplier for your needs. Polylite is an acrylic supplier in the Philippines that offers a variety of cast acrylic sheets in various sizes and thickness in all of its branches nationwide. You may check the acrylic sheet price on our website for your reference. For more information about acrylic and other materials like ACP cladding and polycarbonate sheets, you may contact us in the following details:
☎️0998 979 7659 / 0998 961 7502
☎️ (02) 8808-7659
Facebook: Polylite Industrial Corp.
